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At the heart of the machine is a vibration-optimized structure paired with a generously sized T-slot clamping table. This enables the integration of customer-specific fixturing solutions, ranging from single-part fixtures to multi-part batch setups. With an X-axis travel of 1,200 mm (47.2 in.), the system accommodates a wide variety of component geometries while ensuring fast, repeatable positioning. For manufacturers, this translates into significantly reduced setup times, greater production flexibility, and highly stable machining processes.

Precision That Can Be Controlled

The EasyHone VRX incorporates Nagel’s proven honing technology, combining high-precision axis guidance with an accurate feed system featuring integrated bore correction and automatic tool wear compensation. An optional in-process air gauging system enables closed-loop process control, delivering tight tolerances, consistent surface finishes, and repeatable dimensional accuracy – even for demanding component geometries.

A newly developed Honing Assistant further simplifies operation by supporting software-based program creation. Its guided workflow reduces setup effort while

improving repeatability, particularly in production environments with frequent part changes. "Manufacturers are increasingly challenged to produce a growing variety of parts economically," explains Sören Pöhlsen, Sales Engineer Industrial at Nagel Technologies. "With the EasyHone VRX, flexibility is not a compromise – it is an integral part of the machine concept. Especially in small- and medium-volume production, users benefit from short changeover times and consistently stable processes."

Ready for Automation and Digital Manufacturing

The EasyHone VRX has also been designed with future manufacturing requirements in mind. Flexible interface options and Industry 4.0 connectivity enable seamless integration into existing production systems and automated manufacturing environments. One of the machine’s distinguishing features is its integrated Beckhoff MX-System. All electrical components are incorporated directly into the machine, eliminating the need for a conventional external electrical cabinet. This reduces installation effort, minimizes factory floor space requirements, and improves service accessibility. "For manufacturers, overall performance is determined by the combination of precision, availability, ease of operation, and long-term investment security," says Udo Strefler, Sales Manager at Nagel Technologies. "The EasyHone VRX provides a robust, maintenance-friendly, and expandable platform that integrates seamlessly into existing production lines while offering the flexibility to support future growth."

Suitable for applications ranging from engine blocks, cylinder liners, hydraulic components, bearings, and gears to aerospace components, the EasyHone VRX is designed for manufacturers seeking to combine high precision with economic efficiency in a flexible, scalable solution.

Technical Overview

The EasyHone VRX is suitable for a broad range of workpieces, including engine blocks, cylinder liners, compressors, hydraulic components, bearings, gears, large-format workpieces, and aerospace applications.

Key specifications:

• Honing diameter: 20–200 mm (0.79–7.87 in.)
• Stroke length: 800 mm (31.5 in.)
• X-axis travel: 1,200 mm (47.2 in.)
• Machine footprint: 1,700 × 2,500 × 2,200 mm (66.9 × 98.4 × 86.6 in.)
• Machine weight: approx. 5,000 kg (11,000 lb)
• Connected load: 18 kW

Despite its compact footprint, the EasyHone VRX delivers high machining performance while offering the flexibility required for modern production environments.

Profile of Nagel Technologies GmbH

Nagel – Technology Leader in Precision and Innovation
For decades, Nagel has been a global leader in honing and superfinishing, setting industry standards in quality and technological advancement. Through continuous innovation, the company develops precise and efficient solutions that provide businesses with a decisive competitive edge.

With more than 1,800 employees and international locations across four continents, Nagel combines extensive expertise with pioneering technology. In addition to its established business sectors, the company is systematically expanding into new areas within both the automotive and non-automotive industries. These include cutting-edge robotic solutions, automation technology, and laser coating technologies.

Nagel’s machines, tools, and services stand for the highest quality, productivity, and process reliability, making a significant contribution to technological progress across various industries.