Smart brake discs: visual inspection instead of sensors

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Dienstag, Okt. 7, 2025
The focus is increasingly on coated grey cast iron or even ceramic brake discs. PM10 particulate emissions are up to 90% lower with carbon-ceramic brake discs than with grey cast iron, and wear and particle toxicity are also very low. In addition, coated brake discs can be laser-marked at different depths, providing a practical solution for compliance with the Euro 7 standard.
Visible, easy to maintain and cost-efficient
Trotec offers an integration laser for this application, producing markings with a depth of 90 µm ± 5 µm. Engraving takes less than six seconds, with a roughness below 10 µm providing a clear visual inspection and a simple way of checking the condition.
There is no need for time-consuming dismantling or sensor technology.
Application example:
A sports car manufacturer uses Trotec lasers to mark wear indicators on carbon-ceramic discs. The marking remains legible even after exposure to high temperatures, enabling simple visual inspection during maintenance. Customer quote: "The laser-engraved wear marking is a real game changer for us — it meets the standard while saving costs and reducing complexity."
Trotec Laser, headquartered in Marchtrenk, Austria, is a global leader in the field of laser technology. As part of the TroGroup, the European innovation leader develops, produces and markets high-end laser systems for precise marking, cutting and engraving of various materials and is constantly setting new standards.
Based on over 25 years of experience, Trotec stands for innovative complete laser solutions: Laser machines, extraction systems, powerful software and high-quality materials. 14 sales subsidiaries and a total of around 600 employees support over 40,000 installed systems in 90 countries. The export share is 98 percent, and the current turnover for 2024 is 129 million euros. www.troteclaser.com
Trotec Laser GmbH
Freilinger Straße 99
A4614 Marchtrenk
Telefon: +43 7242 239-7777
Telefax: +43 7242 239-7380
http://www.troteclaser.com